High Efficient Truck Flooring Roll Forming Production Line

Basic Info

After-sales Service	24 Hours Online
Type	Rolling Machine
Forging Forming Method	Mold Forging
Power Source	Hydraulic Pressure
Feature	Automation
Certification	CCC, ISO9001, CE
Warranty	12 Months
Customized	Customized
Advantage	Easy to Maintenance
Condition	New
Material	Hardness Steel
Thickness	6-12mm
Forming Speed	10m/Min
Transport Package	Container
Trademark	Raintech
Origin	China
Production Capacity	20sets/Year

Product Description

High Efficient Truck Flooring Roll Forming Production Line

Product Description

The carriage board production line equipment is an automatic equipment, used for making carriage top, bottom, and side plate" of truck carriage plate

Main Technical Parameters

Material:hot rolled steel plateYield strength of raw materials: 235MpaTensile strength of raw materials: 450MpaCoil OD: ≤Ф1300 mmCoil ID: Ф508Strip width: ≤1000mmStrip thickness: 1~1.2mmSingle roll weight: ≤7000 kgProduction processThe production line is carried out according to the following process:Uncoiling → Leveling → Looper (Storage) → Servo Feeding, Pre-cutting → Looper (Storage) →roll forming → Spot Welding→cutting→discharging.Workpiece Show

Machine Detail

No	Items Name	Specifications
1	Decoiler	Single head mode, single supportCoil ID: Ф508Coil OD: Ф1300mmStrips width: 1000 mmMax. weight: ≤7000 kg
2	Leveling Machine	5 roller levelingMaximum working speed: 20 m/min,Maximum leveling roll width: 300mm,Adapt to the maximum roll thickness: 2.0mmMotor power of leveling machine: ≈5.5Kw (subject to final design)
3	Servo Feeder	Maximum feeding speed: 20m/minMaximum allowable feeding width: ≤1000mmAllowable feeding thickness ≤1.2mmSingle feeding error: ≤±0.2mm (the tolerance is not cumulative)Servo motor brand: YASKAWA, JapaneseServo motor power: ≈5.5Kw (subject to the final design)
4	Punching&Pre cutting Machine	To complete the punching of the pre-cut hole on the profile.
5	Quick Change Roll Forming Machine	There are two types of nuts on the outside of the archway: left-handed (lower shaft) and right-handed (upper shaft).Archway material: QT450. 8/13Quotation documentsRoller shaft material: 40Cr, quenched and tempered, hardness is HRC45~50Parameters: Forming passes: 36 passes (subject to the final design) Archway sorties: 36+32=68 sortiesShaft diameter of forming machine: φ70mm (subject to final design)Motor power: 55kwMaximum linear speed: 2~8m/min
6	2 sets of spot welding machine	Structure: The main components include shearing frame, cutting die, hydraulic system, etc.The cutter mode adopts double-edged cutting.Cutter material: Cr12MoV (hardness after quenching is HRC58~62)Sizing accuracy: ±1mm
6	Hydraulic Cutting	The cutter mode adopts blanking shearingBlade material :Cr12MoV (hardness after quenching HRC58~62)Parameter :cutting accuracy:±1.5mm
7	Electrical Control Cabinet	PLC: MitsubishiInverter: DeltaTouch screen: Vinylon (Taiwan, China)Low-voltage electrical appliances: Schneider (France)Encoder: Omron (Japan)Servo controller: Yaskawa (Japan)
8	Hydraulic System	Hydraulic system USES filter, the cleanliness of oil to ensure 6-8 grade

Packaging & Shipping

1 Lifting the machine into container
2 Disassemble and pack with film for anti-humidity
3 Machine trial before dispatch
4 Loading the packages to container
5 Fix with steel wire ropes in container to avoid damage
6 Close and sealthe container
7 Transport container to the port
8 Ships and our machines go to the destination port.

FAQ

1.
Q: Are you a Manufacturer or a trading company?
A:We are a professional manufacturer with more than 15 experience in manufacturing, assembling and selling in this field. We have our own factories as well as trading companies2.
Q: How long have your factory been in this field? And how many staff do you have?
A: We have been in this field mode than 12 years since the year of 2008, total staff more than 100.3.
Q:Where are you and how can I visit you?
A: Our factory located in Jinan City, Shandong Province China, contact us before your visit in order that we can arrange the good reception.4.
Q: Can you provide a customized solutions?
A: Yes, our engineers are pleased to listen your idea and customized design is available5.
Q: What about the warranty?
A: We provide 12 months warranty since the machine arrival. free charge of spare parts and regularly maintenance service. 6.
Q:How about the delivery time ?
A: The delivery time is different on different products.We never receive any complain from our customers for the delivery time.7.
Q: What about the package and shipment , worry about damage in shipping .A:The machine will be packaged by multilayer plastic wrap for anti-humidity on the sea. The strong steel wire roops will be used for fix the machines in container to avoid any damage in transportation.8.
Q: What kind of payment does your company support?
A: T/T, 100% L/C at sight, Cash, Western Union are generally accepted.9.
Q:Do u support on installation and training?
A: Yes, we provide engineers to your site for installation and training, if conditions not allowed, we provide team work by video conference for installation gaudiness on line.

Our Service

1.ONLINE FACTORY INSPECTION SERVICE.A:The factory inspection before your other, will be provided online by video meeting app.2.LONG LIFE MAINTENANCE OF MACHINE.A: We keep provide the maintenance for the machine for all machine line.3.INTERNATIONAL THIRD PARTY INSPECTION SUPPORTED.A:You can appoint the international third party ,such as SGB,BV, TUV, do inspection before the shipment.